Support on implementation of specific process tools like Layered Audit and Fast Response Board
In PCA and based on our expertise, we offer consulting on the implementation of the specific tools for process improvements and required by some automotive customers like Layered Process Audit and Fast Response, created to have a better process control through monitoring and following up and provide best response to customer.
Layered Audit Process – LPA
LPA is a effective tool to monitoring the conformity of the performance of the process vs the standards under those were the operative manufacturing processes were designed to built a part with quality and on time.
Since is tool that require the involvement of all levels in the organization including top management, allows a effective detection of deviations of standards execution and so far get resources to close the deviations effectively.
There are some advantages :
- Improve communication.
- Assure involvement of all different levels in the organization.
- Get precise findings due to all levels inputs reducing risks on Safety, Quality and Manufacturing.
- Keep standards following up.
- Assure continues improvement of the manufacturing process.
- Ge the targets on Safety, Quality and Productivity.
Fast Response
Fast Response is a tool that provide also a effective systemic method for the following up the problem solving process in the organization, mainly for the internal and external quality issues, assuring provide response on time, eliminate the source of any issue and providing response to the customer properly.
Since also is executed by multidisciplinary teams and from all organization levels, assure effectivity, provide resources, fast response to customer, customer satisfaction, Indicators improvement mainly and:
- Provide a efficient systemic methodology to track and follow problem solving.
- Warranty one owner for each problem to follow up.
- Warranty fast response to internal and external customer.
- Gets customer satisfaction .
- Helps to continues improvement.
- Improve use of resources.
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